Complete Ilmenite Ore Beneficiation Machine

• • Crushing: The ilmenite ore is first crushed to a suitable size range to liberate the titanium-bearing mineral.
  • Grinding: The crushed ilmenite ore is then ground in a ball mill or rod mill to a size range suitable for magnetic separation.
  • Magnetic separation: The ilmenite ore is subjected to magnetic separation to remove any magnetic impurities. Magnetic separation can be achieved using high-intensity magnetic separators, such as wet drum magnetic separators or high-gradient magnetic separators.
  • Flotation: After magnetic separation, the non-magnetic fraction of the ilmenite ore is subjected to flotation to separate the ilmenite from other minerals. Flotation can be carried out using froth flotation or reverse flotation techniques.
  • Drying: After flotation, the ilmenite concentrate is dried to remove any remaining moisture.
  • Smelting: The dried ilmenite concentrate is then smelted to produce titanium dioxide (TiO2), which is used in a wide range of industrial applications, such as paints, coatings, plastics, and pigments.
  • Electrolytic refining: The TiO2 produced by smelting is then purified using electrolytic refining techniques to remove any remaining impurities.

  In summary, a complete ilmenite ore beneficiation machine typically includes a crushing machine, a grinding machine, a magnetic separator, a flotation machine, a drying machine, a smelting furnace, and an electrolytic refining machine.

• What equipment is included in the complete set of ilmenite beneficiation production line?

  A complete set of ilmenite beneficiation production line typically includes the following equipment:

  • Jaw crusher: Used for primary crushing of ilmenite ore
  • Ball mill: Used for grinding the ilmenite ore to a suitable size for beneficiation processes.
  • Spiral classifier: Used for grading the ilmenite ore particles by size.
  • Magnetic separator: Used for separating the magnetic minerals from the non-magnetic minerals in the ilmenite ore.
  • Flotation machine: Used for separating the ilmenite from other minerals in the ore.
  • Thickener: Used for thickening the ilmenite concentrate.
  • Dryer: Used for drying the ilmenite concentrate.
  • Conveyor belts: Used for transporting the ilmenite ore, concentrate, and tailings.
  • Vibrating feeder: Used for feeding the ilmenite ore into the crushing machine.
  • Electromagnetic vibrating feeder: Used for feeding the ilmenite concentrate into the smelting furnace.
  • Smelting furnace: Used for smelting the ilmenite concentrate to produce titanium dioxide (TiO2).
  • Electrolytic refining machine: Used for refining the TiO2 produced from smelting to remove any remaining impurities.

  The specific equipment required for an ilmenite beneficiation production line may vary depending on the specific characteristics of the ilmenite ore and the desired final product.

• The cost of above machine of ilmenite ore beneficiation production line

  The cost of each machine in an ilmenite ore beneficiation production line can vary depending on various factors such as the manufacturer, model, capacity, and features. Without specific details on the machines and the production line you are referring to, it is difficult to give an accurate estimate of the costs.

  In general, the cost of an ilmenite ore beneficiation production line can range from several hundred thousand dollars to several million dollars, depending on the size and complexity of the production line. It is best to conduct research on specific suppliers and manufacturers of the equipment and compare prices to get an accurate estimate of the costs. It is also important to consider other factors such as maintenance, energy consumption, and labor costs when determining the overall cost of the production line.

Tags: ilmenite