Crushed Stone Near Me

• Crushed Stone Production Process

  The uses for crushed stone are often landscaping, foundations and road construction. The production of crushed stone involves several steps, which may vary depending on the intended use of the final product. Below is a general description of the crushed stone producing process:

  • Quarrying: Quarrying is the first stage of the production process. In this process, we use heavy equipment to excavate large rock blocks from the ground. Usually, breaking the blocks into smaller pieces involves the use of explosives or saws.
  • Crushing: Crushing the rock into smaller bits is the following step in the production process. Usually, to accomplish this, operators utilize a jaw crusher that reduces the larger pieces into smaller ones. Next, we employ a vibrating screen to sort the smaller bits by size.
  • Washing: After crushing, we remove any dirt or debris from the crushed stone. Usually, we use a series of screens and washers for this.
  • Sorting: Once cleaned, we sort the stone based on its size and quality. We may use a mechanical sorter or a set of screens to fulfil this task.
  • Transport and storage: These two steps make up the industrial process’s last phase. Before being delivered to its final location, such as a construction site or a distribution facility, the crushed stone is often stored in silos or big bins.

• What are the machines that need to be used for crushed stone

  Depending on the particular requirements of the project and the type of crushed stone being produced, the equipment used to generate crushed stone can change. The following are some of the tools we often use in gravel production:

  • Jaw crushers: Primary crushers that reduce big stones into smaller bits include jaw crushers. In the manufacturing of crushed stone, we often use them to break down bigger boulders into smaller, more manageable pieces.
  • Impact crushers: Impact crushers use hammers or blow bars to strike the stones and crush them. We often use them to make aggregates such as gravel.
  • Cone crushers: Cone crushers compress stones between an eccentrically revolving mantle and a concave bowl liner to break them down. We often use them to create items from finely crushed stone.
  • Screens: We use screens to sort and separate materials based on their size. In the manufacturing of crushed stone, they distinguish between the various sizes of crushed stone.
  • Conveyors: Conveyors are machines that transport goods from one place to another. During the production of crushed stone, these machines transport the crushed stone from the crushers to the screens, and then from the screens to either storage or delivery vehicles.
  • Loaders: Loaders are tools used to transport items from one place to another. In the process of manufacturing crushed stone, people often use them to load the stone into trucks for transportation.
  • Washers: Washers are equipment used to clean crushed stone by removing pollutants including dust, grime, and other impurities. During the final stages of crushed stone processing, we often use them to guarantee that the end product is clear and free of debris.

• Precautions during the generation of crushed stone

  To maintain worker safety, safeguard the environment, and create a high-quality finished product, there are a number of precautions that should be taken throughout the production of crushed stone. We should pay attention to the following items in the crushed stone production process:

  • Maintenance of the equipment: Regular maintenance and inspection are necessary to ensure that the equipment used for crushing stone operates correctly and safely.
  • Personal protective equipment (PPE): Employees that are involved in the production of crushed stone should put on the proper PPE, such as steel-toed boots, safety glasses, hard hats, and hearing protection.
  • Control of dust: The crushing process may produce dust, which could be hazardous to both the environment and the personnel. One should use dust control techniques such as water sprays or dust suppression systems to decrease the amount of dust emissions.
  • Controlling noise: The crushing operation can produce loud noise levels that could be dangerous for workers. But one should use noise control techniques such as earplugs or noise barriers to reduce exposure to noise.
  • Environmental protection: The production of crushed stone may have an influence on the environment, causing water pollution and soil erosion. To reduce these effects, we should take steps such as building erosion control equipment and managing wastewater correctly.
  • Proper handling and storage: In order to avoid accidents and preserve product quality, crushed stone should be handled and kept correctly. In order to prevent mishaps, this entails using the necessary lifting tools, keeping the stone in a dry, secure location, and clearly identifying the storage space.

• Related Cases

  450-500TPH Basalt Crushing Line

  • Material: Basalt
  • Input Size: >750mm
  • Moh’s Hardness: 7
  • Output Size: 0-5mm、5-12mm、12-24mm、24-31mm、31-40mm
  • Capacity: 450-500TPH
  • Application: Mixing station, road construction, high-speed rail construction

  Equipment Configuration

  According to the requirements of customers, the finished materials have five kinds with different finenesses. Therefore, as for the configuration of production line, SBM engineers replaced coarse and fine crushing equipment with low capacity and efficiency and installed a multi-level screen which is equipped with PLC intelligent control and dust removal system, which ensures that the whole production line is highly efficient and environmental protection.

  The production line includes PE900 * 1200 jaw crusher, two sets of HST315 single cylinder hydraulic cone crusher, one ZSW420 * 110 vibrating feeders, five sets of 3Y2160 circular vibrating screen, one transfer bin, one dust removal system and ten sets of belt conveyor.

  Equipment	Quantity	Use	Operation mode
  PE900×1200 jaw crusher	1 unit	Coarse crushing	Manual
  HST315 hydraulic cone crusher	2 unit	Medium and fine crushing	PLC intelligent control
  ZSW420×110 feeder	1 unit	Coarse feeding	Manual
  3Y2160 circular vibrating screen	5 unit	Medium and fine screening	Manual
  Transit storage bin	1 unit	Storage bin	Manual
  Dust removal system	1 set	Remove dust	Manual

• Creative DIY Projects Using Crushed Stone

  Crushed stone is a versatile material that can be used in a variety of DIY projects. Whether you’re looking to add some texture to our garden or create a unique piece of art, it can be a great option. In this part, we’ll explore some creative DIY projects using the broken stones.

  

  1. Landscaping

  One popular use for crushed stone is in landscaping. We can use it to create paths, borders, and even entire outdoor living spaces. To create a path, simply lay down a layer of the stone and compact it with a tamper. We can then add stepping stones or pavers on top for a more finished look. For borders, we can use it to create a barrier between our lawn and garden beds. This can help prevent weeds from creeping into our garden and also add some visual interest.

  

  2. Art Projects

  Another creative use for crushed stone is in art projects. We can use it to create mosaics, sculptures, and even jewelry. To create a mosaic, start by sketching out our design on a piece of paper. Then, using a strong adhesive, glue the stone onto our surface. We can use different colors and sizes of stone to create a unique and textured piece of art. For sculptures, we can use wire or other materials to create a frame and then cover it with the stone. This can create a natural and organic look that’s perfect for outdoor spaces.

  

  3. Base for Our Driveway or Patio

  If we’re looking for a more functional use for it, consider using it as a base for our driveway or patio. Crushed stone is a durable and long-lasting material that can withstand heavy use and harsh weather conditions. To create a base, we’ll need to excavate the area and then add a layer of it. We can then add a layer of sand on top and compact it with a plate compactor. This will create a stable and level surface that’s perfect for paving stones or concrete.

  

  4. Water Features

  Finally, crushed stone can also be used in water features such as fountains and ponds. We can use it to create a natural-looking bed for our water feature or to line the edges. It can also help filter the water and prevent algae growth. To create a fountain, start by digging a hole and lining it with a rubber liner. We can then add a layer of broken stone and a pump to circulate the water. For a pond, we’ll need to excavate the area and then add a layer of it to create a stable base. We can then add our liner and fill the pond with water.

  In conclusion, crushed stone is a versatile material that can be used in a variety of creative DIY projects. Whether we’re looking to add some texture to our garden or create a unique piece of art, it can be a great option. With its durability and long-lasting properties, it’s also a practical choice for functional projects such as driveways and water features. So why not try incorporating it into our next DIY project? We might be surprised at the beautiful and unique results we can achieve.

Tags: crusher